Custom Belt Conveyors

As a leading custom belt conveyor system manufacturer, IKI offers custom belt conveyor systems that include many product types including:

Package or Unit Belt Conveyors are typically a flat belt running on a slider bed or roller bed conveyor frame. The rollers under the belt that support the belt and product weight can be 1.9" diameter rollers, or 2-1/2" / 2-5/8" diameter rollers. Many belt conveyor options that are application specific are turning devices, toughing angles or idlers, print and apply labeling, and pushers for sortation.

We have developed a heavy duty belt on roller conveyor line for the stone and bagged cement industry. It uses a heavy-duty structural steel frame and 2-1/2" diameter rollers with sealed precision bearings. The drive includes a herringbone lagged pulley mounted in two bolt sealed precision bearings along with a shaft mounted motor and reducer.

Cleated belt conveyors are often used in includes with small products. The belts can be PVC, molded plastic, hinged metal steel, or wire mesh belt. Cleated belt conveyors are also available with flexible sidewalls for steep inclines and product containment.

Bag handling belt conveyors include "V" trough belt conveyors for bag filling and sewing operations, bag turning conveyor to lay the bag down, bag kickers for changing a bag's orientation and laying it down. Bag kickers are available as a top kick or bottom kick, which can orient the bag heavy end leading or light end leading. Belt curves are the most reliable method of changing conveying direction and are often provided in bag handling systems.

With numerous possibilities in custom belt conveyors and construction, we encourage you to contact us for application assistance and review.

To find out more information about this product line, contact us or request a quote.

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Optional Equipment and Accessories

Belt - A90COS, PVC-120, Trackmate 120, Roughtop, wedge grip, tan slip top, urethane covered, food grade white, other choices avail.

Belt Lacing - Clipper, alligator, covered, or vulcanized splice

Belt Speed - Variable & constant speeds available - 4 in. dia drive pulley: 35, 40, 50, 80, 100, 135, and 205 FPM, 8 in. dia. drive pulley: 17-135 FPM in any increment. Contact factory for other speeds.

Center Take-Up - Allows for the tail pulley to be located closer to the bed for better product transition.

Guide Rails - Fixed, adjustable, or low-friction. Available in various heights.

Floor Supports - Formed “J5” supports, structural, or washdown.

Ceiling Hangers - 1.9" tube mounted to underside of conveyor. Header and hanger not included. 

Other Drive Types - Over-top, shaft mount, side mount chain driven to allow lower top of belt, and bottom mount.

Motors - Inverter duty, energy efficient, or premium, brake motor, other characteristics. Various voltage options.

Electrical Controls - Available start/stop pushbuttons, variable speed controller, integrated control system packages

Nose Roller Ends - Transition rollers, gap rollers

V-Guided Construction - In the case where the overall length to belt width ratio drops below 2.5:1 but is still greater than 1:1, v-guided belt is required to maintain belt tracking.

Other Accessories - Floor support with casters, ceiling hangers, and poly-tier supports