Conveyor Brake Motors – When are They Used and the Benefits They Provide

A brake motor can be used in a conveyor application in various situations to enhance safety, operational control, and system performance. Here are some scenarios where a brake motor is commonly used:

Incline/decline conveyors: When dealing with incline or decline conveyors, a brake motor can prevent the load from rolling backward or gaining excessive speed when the motor is not running. The brake engages when the motor is turned off, preventing unintended movement and providing additional control.

Accurate stopping: In applications where precise stopping or indexing of the conveyor is required, a brake motor can be advantageous. The brake helps to quickly bring the conveyor to a halt and maintain its position without relying solely on friction or external mechanisms.

Emergency stop situations: A brake motor can be essential in emergency stop situations. When an emergency stop button is pressed or a safety system is triggered, the brake engages immediately, stopping the conveyor quickly and preventing any further movement.

Load holding: In applications where the conveyor needs to hold a load in a specific position for extended periods, a brake motor can provide reliable load holding capabilities. The brake engages when the motor is not actively driving the conveyor, preventing the load from moving unintentionally.

Safety considerations: Certain conveyor applications, such as those handling heavy loads or operating in hazardous environments, may require additional safety measures. A brake motor can act as a safety feature by providing controlled and secure stopping, reducing the risk of accidents or injuries.

It's important to consult with the conveyor system manufacturer, electrical engineer, or a qualified professional to assess the specific requirements of your application and determine whether a brake motor is necessary. They can help evaluate factors such as load characteristics, conveyor design, safety requirements, and operational needs to make an informed decision on implementing a brake motor.